Virtual Reality (VR) and Augmented Reality (AR) technologies are transforming entertainment, gaming, industrial training, healthcare, education, and enterprise applications.
As manufacturers continue to develop lighter, more powerful, and longer-lasting devices, battery technology has become one of the most critical factors affecting user experience and product performance.
VR and AR headsets require battery solutions that combine high energy density, lightweight construction, advanced safety protection, and optimized form factors.
Challenges of VR & AR Headset Battery Design
Long Runtime Requirements
High-resolution displays, AI processing, cameras, sensors, and wireless connectivity significantly increase power consumption.
- Display operation
- AI processing
- Wireless communication
- Sensor systems
Weight Reduction
Heavy headsets reduce user comfort and limit continuous usage time.
- Lightweight batteries
- High energy density
- Optimized weight distribution
Limited Internal Space
Compact product designs require flexible battery dimensions and customized structures.
- Ultra-thin batteries
- Curved batteries
- Custom-shaped batteries
Safety & Thermal Management
Head-mounted devices require stable thermal performance and advanced protection systems.
- Low heat generation
- Reliable protection circuits
- Enhanced user safety
LithoTop Battery Solutions for VR & AR Headsets
High Energy Density LiPo Batteries
- Long runtime
- Lightweight design
- Fast charging support
- Custom capacities available
Ultra-Thin LiPo Batteries
- Thickness as low as 1.0mm
- Optimized for AR glasses
- Compact wearable electronics integration
Curved & Custom-Shaped Batteries
- Curved battery designs
- Arc-shaped batteries
- Custom geometry solutions
- Improved internal space utilization
Typical Applications
- VR Headsets
- AR Glasses
- XR Devices
- Mixed Reality Headsets
- Industrial Smart Glasses
- Medical Visualization Systems
- Training & Simulation Devices
- Wearable Computing Platforms
Typical Battery Specifications for VR & AR Headsets
| Parameter | Typical Range |
|---|---|
| Voltage | 3.7V – 11.1V |
| Capacity | 500mAh – 10000mAh |
| Battery Type | LiPo |
| Shape | Standard / Curved / Custom |
| Cycle Life | 300–500 Cycles |
| PCB | Optional |
| Connector | Optional |
Please feel free to contact us for more information and customized battery solutions for your project.
VR and AR headsets require significant power to support high-resolution displays, advanced processors, cameras, sensors, and wireless communication systems. LithoTop’s high energy density LiPo batteries are specifically designed to maximize runtime while maintaining a lightweight and compact form factor.
Key Features
- High energy density for extended operating time
- Lightweight design for improved wearing comfort
- Stable voltage output during high power consumption
- Fast charging capability
- Custom capacities from 1000mAh to 10000mAh+
- Flexible dimensions to fit various headset designs
- Optional smart battery management integration
Benefits
- Longer VR gaming and entertainment sessions
- Extended AR application runtime
- Improved user experience
- Reduced charging frequency
- Support for high-performance processors and displays
5mm Thickness Lipo Batteries List
| Model | Voltage(V) | Capacity(mAh) | Cell Size(T*W*L)mm | Shape |
|---|---|---|---|---|
| 500830 | 3.7 | 110 | 5*8*30 | Pouch |
| 500922 | 3.7 | 65 | 5*9*22 | Pouch |
| 500935 | 3.7 | 130 | 5*9*35 | Pouch |
| 501010 | 3.7 | 35 | 5*10*10 | Pouch |
| 501012 | 3.7 | 40 | 5*10*12 | Pouch |
| 501015 | 3.7 | 50 | 5*10*15 | Pouch |
| 501030 | 3.7 | 120 | 5*10*30 | Pouch |
| 501035 | 3.7 | 130 | 5*10*35 | Pouch |
| 501038 | 3.7 | 160 | 5*10*38 | Pouch |
| 501040 | 3.7 | 180 | 5*10*40 | Pouch |
| 501114 | 3.7 | 50 | 5*11*14 | Pouch |
| 501120 | 3.7 | 100 | 5*11*20 | Pouch |
| 501130 | 3.7 | 150 | 5*11*30 | Pouch |
| 501145 | 3.7 | 250 | 5*11*45 | Pouch |
| 501215 | 3.7 | 60 | 5*12*15 | Pouch |
| 501220 | 3.7 | 100 | 5*12*20 | Pouch |
| 501225 | 3.7 | 120 | 5*12*25 | Pouch |
| 501228 | 3.7 | 150 | 5*12*28 | Pouch |
| 501230 | 3.7 | 130 | 5*12*30 | Pouch |
| 501235 | 3.7 | 150 | 5*12*35 | Pouch |
| 501240 | 3.7 | 200 | 5*12*40 | Pouch |
| 501245 | 3.7 | 260 | 5*12*45 | Pouch |
| 501314 | 3.7 | 65 | 5*13*14 | Pouch |
| 501321 | 3.7 | 105 | 5*13*21 | Pouch |
| 501323 | 3.7 | 120 | 5*13*23 | Pouch |
| 501332 | 3.7 | 170 | 5*13*32 | Pouch |
| 501420 | 3.7 | 95 | 5*14*20 | Pouch |
| 501447 | 3.7 | 280 | 5*14*47 | Pouch |
| 501515 | 3.7 | 80 | 5*15*15 | Pouch |
| 501520 | 3.7 | 125 | 5*15*20 | Pouch |
| 501522 | 3.7 | 130 | 5*15*22 | Pouch |
| 501524 | 3.7 | 170 | 5*15*24 | Pouch |
| 501530 | 3.7 | 200 | 5*15*30 | Pouch |
| 501535 | 3.7 | 240 | 5*15*35 | Pouch |
| 501622 | 3.7 | 140 | 5*16*22 | Pouch |
| 501645 | 3.7 | 340 | 5*16*45 | Pouch |
| 501723 | 3.7 | 160 | 5*17*23 | Pouch |
| 501725 | 3.8 | 230 | 5*17*25 | Pouch |
| 501730 | 3.7 | 200 | 5*17*30 | Pouch |
| 501735 | 3.7 | 300 | 5*17*35 | Pouch |
| 501818 | 3.7 | 150 | 5*18*18 | Pouch |
| 501825 | 3.7 | 180 | 5*18*25 | Pouch |
| 501880 | 3.7 | 300 | 5*18*80 | Pouch |
| 502020 | 3.7 | 150 | 5*20*20 | Pouch |
| 502025 | 3.7 | 200 | 5*20*25 | Pouch |
| 502028 | 3.7 | 250 | 5*20*28 | Pouch |
| 502030 | 3.7 | 320 | 5*20*30 | Pouch |
| 502035 | 3.7 | 350 | 5*20*35 | Pouch |
| 502035 | 3.8 | 400 | 5*20*35 | Pouch |
| 502040 | 3.7 | 400 | 5*20*40 | Pouch |
| 502045 | 3.7 | 450 | 5*20*45 | Pouch |
| 502050 | 3.7 | 500 | 5*20*50 | Pouch |
| 502060 | 3.7 | 600 | 5*20*60 | Pouch |
| 502065 | 3.7 | 700 | 5*20*65 | Pouch |
| 502080 | 3.7 | 900 | 5*20*80 | Pouch |
| 502235 | 3.7 | 365 | 5*22*35 | Pouch |
| 502243 | 3.7 | 460 | 5*22*43 | Pouch |
| 502248 | 3.7 | 520 | 5*22*48 | Pouch |
| 502260 | 3.7 | 600 | 5*22*60 | Pouch |
| 502270 | 3.7 | 900 | 5*22*70 | Pouch |
| 502325 | 3.7 | 260 | 5*23*25 | Pouch |
| 502525 | 3.7 | 300 | 5*25*25 | Pouch |
| 502530 | 3.7 | 350 | 5*25*30 | Pouch |
| 502535 | 3.7 | 450 | 5*25*35 | Pouch |
| 502540 | 3.7 | 500 | 5*25*40 | Pouch |
| 502560 | 3.7 | 900 | 5*25*60 | Pouch |
| 502728 | 3.7 | 400 | 5*27*28 | Pouch |
| 502828 | 3.8 | 500 | 5*28*28 | Pouch |
| 503030 | 3.7 | 400 | 5*30*30 | Pouch |
| 503035 | 3.7 | 520 | 5*30*35 | Pouch |
| 503040 | 3.7 | 600 | 5*30*40 | Pouch |
| 503048 | 3.7 | 750 | 5*30*48 | Pouch |
| 503065 | 3.7 | 1200 | 5*30*65 | Pouch |
| 503450 | 3.7 | 1000 | 5*34*50 | Pouch |
| 503560 | 3.7 | 1200 | 5*35*60 | Pouch |
| 503759 | 3.7 | 1200 | 5*37*59 | Pouch |
| 504045 | 3.7 | 900 | 5*40*45 | Pouch |
| 504065 | 3.7 | 1500 | 5*40*65 | Pouch |
| 504070 | 3.7 | 1200 | 5*40*70 | Pouch |
| 505050 | 3.7 | 1500 | 5*50*50 | Pouch |
| 505060 | 3.7 | 2000 | 5*50*60 | Pouch |
| 505080 | 3.7 | 2200 | 5*50*80 | Pouch |
| 5050100 | 3.7 | 4000 | 5*50*100 | Pouch |
| 505573 | 3.7 | 2500 | 5*55*73 | Pouch |
| 506090 | 3.7 | 3000 | 5*60*90 | Pouch |
| 521012 | 3.7 | 45 | 5.2*10*12 | Pouch |
| 521220 | 3.7 | 90 | 5.2*12*20 | Pouch |
| 521417 | 3.7 | 100 | 5.2*14*17 | Pouch |
| 521525 | 3.7 | 170 | 5.2*15*25 | Pouch |
| 522030 | 3.7 | 280 | 5.2*20*30 | Pouch |
| 522035 | 3.8 | 400 | 5.2*20*35 | Pouch |
| 522540 | 3.8 | 680 | 5.2*25*40 | Pouch |
| 522830 | 3.8 | 560 | 5.2*28*30 | Pouch |
| 523450 | 3.8 | 1250 | 5.2*34*50 | Pouch |
| 531525 | 3.7 | 180 | 5.3*15*25 | Pouch |
| 551015 | 3.7 | 55 | 5.5*10*15 | Pouch |
| 551045 | 3.7 | 250 | 5.5*10*45 | Pouch |
| 551220 | 3.7 | 110 | 5.5*12*20 | Pouch |
| 551225 | 3.7 | 160 | 5.5*12*25 | Pouch |
| 551235 | 3.7 | 180 | 5.5*12*35 | Pouch |
| 551240 | 3.7 | 230 | 5.5*12*40 | Pouch |
| 551245 | 3.7 | 250 | 5.5*12*45 | Pouch |
| 551520 | 3.7 | 150 | 5.5*15*20 | Pouch |
| 551525 | 3.7 | 180 | 5.5*15*25 | Pouch |
| 551535 | 3.7 | 240 | 5.5*15*35 | Pouch |
| 551730 | 3.7 | 220 | 5.5*17*30 | Pouch |
| 551735 | 3.7 | 320 | 5.5*17*35 | Pouch |
| 552035 | 3.7 | 350 | 5.5*20*35 | Pouch |
| 552040 | 3.7 | 400 | 5.5*20*40 | Pouch |
| 552065 | 3.7 | 800 | 5.5*20*65 | Pouch |
| 552225 | 3.7 | 250 | 5.5*22*25 | Pouch |
| 552230 | 3.7 | 320 | 5.5*22*30 | Pouch |
| 552240 | 3.7 | 400 | 5.5*22*40 | Pouch |
| 552248 | 3.7 | 600 | 5.5*22*48 | Pouch |
| 552530 | 3.7 | 350 | 5.5*25*30 | Pouch |
| 552535 | 3.7 | 450 | 5.5*25*35 | Pouch |
| 552548 | 3.7 | 600 | 5.5*25*48 | Pouch |
| 552728 | 3.7 | 400 | 5.5*27*28 | Pouch |
| 553035 | 3.7 | 600 | 5.5*30*35 | Pouch |
| 552530 | 3.7 | 350 | 5.5*25*30 | Pouch |
| 552548 | 3.7 | 700 | 5.5*25*48 | Pouch |
| 552728 | 3.7 | 400 | 5.5*27*28 | Pouch |
| 553035 | 3.7 | 600 | 5.5*30*35 | Pouch |
| 555056 | 3.7 | 2100 | 5.5*50*56 | Pouch |
| 555075 | 3.7 | 2500 | 5.5*55*75 | Pouch |
| 5565113 | 3.7 | 5000 | 5.5*65*113 | Pouch |
| 581015 | 3.7 | 60 | 5.8*10*15 | Pouch |
| 581525 | 3.7 | 180 | 5.8*15*25 | Pouch |
| 582525 | 3.7 | 350 | 5.8*25*25 | Pouch |
As AR glasses and lightweight XR devices continue to evolve, manufacturers face increasing pressure to reduce product thickness and overall weight. LithoTop’s ultra-thin LiPo batteries are engineered to provide reliable power while occupying minimal space within compact wearable devices.
Key Features
- Ultra-thin profile as low as 1.0mm
- High energy density in a compact footprint
- Lightweight construction for enhanced comfort
- Custom dimensions and shapes available
- Excellent integration for slim wearable designs
- Stable performance and long cycle life
- Optional protection circuits and fuel gauge solutions
Benefits
- Reduce overall headset thickness
- Improve weight distribution
- Enhance user comfort during extended use
- Enable slimmer AR glasses designs
- Maximize available internal space
1mm thickness Lipo Batteries List
| Model | Voltage(V) | Capacity | Cell size(T*W*L)mm |
|---|---|---|---|
| 042040 | 3.7 | 8 | 0.4*20*40 |
| 042255 | 3.7 | 24 | 0.4*22*55 |
| 062550 | 3.7 | 40 | 0.6*25*50 |
| 072738 | 3.8 | 38 | 0.7*27*38 |
| 084545 | 3.7 | 110 | 0.8*45*45 |
| 012323 | 3.7 | 30 | 1*23*23 |
| 013040 | 3.7 | 80 | 1*30*40 |
| 013050 | 3.7 | 100 | 1*30*50 |
| 014348 | 3.7 | 130 | 1*43*48 |
| 014460 | 3.7 | 180 | 1*44*60 |
| 015253 | 3.7 | 180 | 1*52*53 |
| 015362 | 3.7 | 250 | 1*53*62 |
| 123030 | 3.7 | 80 | 1.2*30*30 |
| 126070 | 3.7 | 300 | 1.2*60*70 |
| 132939 | 3.7 | 90 | 1.3*29*39 |
| 153040 | 3.7 | 110 | 1.5*30*40 |
| 155075 | 3.7 | 350 | 1.5*50*75 |
| 155776 | 3.7 | 480 | 1.5*57*76 |
| 163050 | 3.7 | 160 | 1.6*30*50 |
| 191622 | 3.7 | 35 | 1.9*16*22 |
We support a wide variety of customized battery shapes, including C-shape, D-shape, curve shape, U-shape, fan shape, moon shape, trapezoid shape, irregular hexagon shape, and other irregular structures according to customer requirements and device dimensions.
Our special-shaped batteries are manufactured using advanced production technology and high-quality lithium polymer cells, ensuring stable voltage output, high energy density, low internal resistance, and reliable safety performance.
- Customized irregular battery shapes for unique product designs
- Efficient internal space utilization
- Ultra-thin and lightweight structure
- High energy density and stable performance
- Low self-discharge and long cycle life
- Optional curved and flexible battery designs
- Reliable safety performance with PCM/BMS protection
- Flexible OEM & ODM customization support
Special-shape Smartband Batteries List
| Model | Voltage(V) | Capacity(mAh) | Cell Dimension(mm) | Shape |
|---|---|---|---|---|
| 581820 | 3.8 | 170 | 5.8*18*20 | Oval |
| 150725 | 3.8 | 19 | 1.5*7*25 | Curve |
| 473422 | 3.7 | 190 | 4.7*34*22 | C |
| 401430 | 3.7 | 105 | 4*14*30 | Trapezoid |
| 412726 | 3.8 | 310 | 4.1*27*26 | U |
| 602932 | 3.7 | 280 | 6*29*32 | Fan |
| 402220 | 3.7 | 120 | 4*22*20 | Irregular Hexagon |
| 241020 | 3.8 | 30 | 2.4*10*20 | Moon |
| 432421 | 3.8 | 155 | 4.3*24*21 | Vase |
Want a different Wearable batteries? Contact us now for your special needs.
